FCC Passivating Agent
Heavy Metal Passivation Solution for FCC Catalysts in Oil Refining
Petroleum Passivator is a high-performance additive specifically developed for Fluid Catalytic Cracking (FCC) and residue hydrotreating processes. It effectively neutralizes the harmful effects of heavy metals such as nickel, vanadium, iron, and copper, thereby extending catalyst life, improving product yield, and reducing coke formation.
Product Overview
In oil refining, heavy metals like Ni and V in crude oil residues poison FCC catalysts, leading to reduced activity and excessive dry gas or coke. Our Petroleum Passivator forms stable compounds with these metals, immobilizing their catalytic activity, and protecting the zeolite catalyst structure.
Formulated using antimony-based, magnesium-based, or composite metal agents, our passivators are thermally stable, highly dispersible, and customizable based on specific crude characteristics.
Key Features
Strong Ni/V Inhibition efficiency >90%
Reduces Coke and Dry Gas Yield
Improves Light Oil Yield and conversion ratio
Compatible with Most Crude Types including high-metal residues
Environmentally Friendly and ash-free options available
Applications
FCC Unit (Fluid Catalytic Cracking)
Used to prevent catalyst deactivation by Ni/V during cracking of atmospheric or vacuum residue.
Hydroprocessing Units
Controls metal poisoning in hydrotreating and hydrocracking catalysts.
Visbreaking / Delayed Coking
Reduces metal contamination and minimizes coke formation.
Parameter indicators
Item | Typical Value |
---|---|
Appearance | Transparent or milky liquid |
Main Active Components | Sb-based / Mg-based / Composite |
Specific Gravity | 1.2 – 1.5 |
Solubility | Soluble in hydrocarbons |
Heavy Metal Binding Efficiency | ≥ 90% (Ni, V) |
Operating Temperature | 350 – 550°C |
Ash Content | ≤ 0.05% (for ash-free grades) |
Application Rate | 100 – 500 ppm (adjustable) |
Packaging | 200L drum / 1000L IBC |
Packaging specifications
Packaging Options:
200L plastic drum
1000L IBC tank
Bulk delivery available on request
Storage:
Store in ventilated area, away from strong oxidizers or heat sourcesShelf Life:
12 months in sealed condition at room temperature
FAQs for FCC Passivating Agent
1. What metals does this passivator target?
Mainly nickel, vanadium, iron, and copper in residue feedstocks.
2. How is it dosed?
Injected directly into feedstock or at pre-heater inlet via dosing pump.
3. Will it affect catalyst selectivity?
No. It stabilizes the catalyst environment and reduces harmful side reactions.
4. Is it compatible with other refinery additives?
Yes, our passivator is compatible with common anti-foulants and demulsifiers.
5. Can you assist in optimizing dosage?
Yes. Our engineers can assist with lab tests and field dosing programs.
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